Innovative applications for civil structures of the Municipality of Finiq using topology optimization and additive manufacturing
Author: Andrea Nale
Affiliation: PhD IDAUP/ Ferrara University
Abstract
The Municipality of Finiq is located in the South of Albania, inside the Vlora’s County and it is just 9 kilometers from the City of Saranda. The village of Finiq is particularly important because of the presence of The Archaeological Park at the top of the hill, which has received this status in 2005. Inside the Municipality there are a lot of attractive sites, such as The Blue Eye, the main lake of the Municipality, the Monastery of St. Nikolla, located in Mesopotam, etc., making the Municipality dominated by nature (e.g. long lots of fields, hills, rivers, and lakes) and monuments that represent the cultural heritage of the municipality. Within this context some villages arise, which are characterized mostly by infrastructures and civil structures in reinforced concrete, this is strictly due to the fact that these buildings were built in the last decades, instead of what can be observed outside the Municipality, e.g. Gjirokaster. The structures of the Municipality’s villages are mostly under construction, some are unfinished, abandoned, or damaged. Despite the trend of reinforced concrete building construction does not tend to decrease, the world of civil engineering is trying to find new solutions, that are also environmentally compatible and sustainable. This necessity is motivated by the fact that the industry of concrete is the most energy-intensive industry in the world. In particular, two main aspects that the research is investigating to address these issues are the use of new manufacturing technologies, e.g. 3D printing, combined also with new computational methodologies, such as topology optimization, and the development of innovative materials, e.g. architected meta-materials. The aim of this paper is to suggest innovative approaches and methodologies in the fields of structural mechanics for civil structures. The proposed approach wants to be applied not only to buildings under construction but also to the existing ones, which could be restored or completed in some specific structural and non-structural parts. In particular, we propose new topology optimization strategies that allow us to obtain an efficient material layout with maximized performance under predefined constraints. This design method is not only used to optimize the structural behavior of the structures but also for the optimization of specific features of the structures, e.g. thermal and acoustic optimization. The interest in this computa- tional method has grown due to the development of innovative techniques of manufacturing, i.e. additive manufacturing. In particular, there are different types of manufacturing that could be used for construction, which differ with respect to the material adopted, e.g. steel, concrete, or stone-like materials. The proposed method will be supported by several examples to under- stand the potentiality of the approach considering the role of additive manufacturing. Indeed, the development of new manufacturing methods has reduced the distance between the Theoretical and practical representation of the optimized layout. In conclusion, the proposed approach allows to obtain novel 3D printable structures characterized by a more efficient use of material, contributing to the realization of the concept of circular economy within the construction industry.
Keywords: Computational design method, topology optimization, additive manufacturing.
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